Rapid Prototyping & Manufacturing
Turning concepts into reality through rapid development
From single prototypes to large-scale production, ARA delivers innovative, agile solutions that move ideas to reality.
Our rapid prototyping and manufacturing capabilities accelerate innovation and technology deployment. Using cutting-edge technologies, we quickly turn ideas into reality. Our development processes enable rapid iteration, reduce costs, and bring high-quality products from concept to production.
Enabling Competencies
Fuels Technology
ARA’s fuels technologies solve critical energy problems and protect our safety, security, and way of life. We have developed supercritical water-based cleanup and conversion technologies for over a decade. ARA’s Biofuels ISOCONVERSION can process more diverse feedstocks than any other biofuel technology and produces 100% drop-in ready renewable jet and diesel fuels that require no blending with petroleum.
Respirator Technology
For over a decade, ARA has delivered innovative respiratory protection solutions for government and industry. Our team has conducted groundbreaking research and development advancing safety, performance, and readiness of respiratory technology products. With proven expertise spanning evaluation, design, and field implementation, we are the trusted partner for comprehensive respiratory protection research and manufacturing.
Non-Kinetic and Directed Energy
ARA is advancing the future of directed energy and non-kinetic weapons manufacturing, delivering mission-ready directed energy, non-lethal, and non-kinetic solutions for a shifting threat landscape. Leveraging decades of weapons development expertise, we provide end-to-end support, from rapid prototyping to full-scale production to address our customers’ evolving needs.
Sensors
ARA delivers advanced sensor technologies to support a variety of applications across markets. With decades of expertise in sensor design, integration, and ruggedization, we provide end-to-end solutions from prototyping and testing to scalable production. Our expert engineering teams have a proven track record developing sensing systems that perform in the most demanding conditions.
Antenna Design & Fabrication
ARA specializes in antenna design and fabrication, delivering high-performance solutions from prototype development and full-scale production. With decades of experience in RF systems and a proven track record supporting major government programs, we ensure antennas are optimized for performance and mission success.
Software Systems
ARA develops and delivers robust software systems for a wide range of defense and commercial applications, offering scalable solutions that meet demanding performance requirements.
Fabrication & Manufacturing
ARA delivers precision fabrication and manufacturing solutions for applications in defense, aerospace, geotechnical, and more. Our advanced manufacturing capabilities include everything from prototype development to full-scale production, combining cutting-edge equipment, skilled engineering, and rigorous quality assurance.
Energy Systems
ARA develops advanced energy systems from design and prototyping to full-scale manufacturing. We deliver reliable, high-performance solutions that leverage decades of engineering expertise, providing mission-ready, scalable energy systems tailored to meet demanding operational needs.
Military Products
ARA delivers innovative military products for defense applications, including protective equipment and other mission-critical technologies. Our experienced engineering team ensures solutions are reliable and field ready. With decades of experience supporting the DoD, ARA provides high-performance, mission-focused tools that meet the evolving needs of the Warfighter.
Energetic Materials Manufacturing
ARA delivers advanced expertise in energetic materials manufacturing, supporting the development of next-generation energetics. With decades of experience, we ensure materials are optimized for reliability and performance in the most demanding missions.
Enabling Competencies
Fuels Technology
ARA’s fuels technologies solve critical energy problems and protect our safety, security, and way of life. We have developed supercritical water-based cleanup and conversion technologies for over a decade. ARA’s Biofuels ISOCONVERSION can process more diverse feedstocks than any other biofuel technology and produces 100% drop-in ready renewable jet and diesel fuels that require no blending with petroleum.
Featured Products & Innovations
Enabling Competencies
Respirator Technology
For over a decade, ARA has delivered innovative respiratory protection solutions for government and industry. Our team has conducted groundbreaking research and development advancing safety, performance, and readiness of respiratory technology products. With proven expertise spanning evaluation, design, and field implementation, we are the trusted partner for comprehensive respiratory protection research and manufacturing.
Featured Products & Innovations
Enabling Competencies
Non-Kinetic and Directed Energy
ARA is advancing the future of directed energy and non-kinetic weapons manufacturing, delivering mission-ready directed energy, non-lethal, and non-kinetic solutions for a shifting threat landscape. Leveraging decades of weapons development expertise, we provide end-to-end support, from rapid prototyping to full-scale production to address our customers’ evolving needs.
Featured Products & Innovations
Enabling Competencies
Sensors
ARA delivers advanced sensor technologies to support a variety of applications across markets. With decades of expertise in sensor design, integration, and ruggedization, we provide end-to-end solutions from prototyping and testing to scalable production. Our expert engineering teams have a proven track record developing sensing systems that perform in the most demanding conditions.
Featured Products & Innovations
Enabling Competencies
Antenna Design & Fabrication
ARA specializes in antenna design and fabrication, delivering high-performance solutions from prototype development and full-scale production. With decades of experience in RF systems and a proven track record supporting major government programs, we ensure antennas are optimized for performance and mission success.
Featured Products & Innovations
Enabling Competencies
Software Systems
ARA develops and delivers robust software systems for a wide range of defense and commercial applications, offering scalable solutions that meet demanding performance requirements.
Featured Products & Innovations
Enabling Competencies
Fabrication & Manufacturing
ARA delivers precision fabrication and manufacturing solutions for applications in defense, aerospace, geotechnical, and more. Our advanced manufacturing capabilities include everything from prototype development to full-scale production, combining cutting-edge equipment, skilled engineering, and rigorous quality assurance.
Enabling Competencies
Energy Systems
ARA develops advanced energy systems from design and prototyping to full-scale manufacturing. We deliver reliable, high-performance solutions that leverage decades of engineering expertise, providing mission-ready, scalable energy systems tailored to meet demanding operational needs.
Enabling Competencies
Military Products
ARA delivers innovative military products for defense applications, including protective equipment and other mission-critical technologies. Our experienced engineering team ensures solutions are reliable and field ready. With decades of experience supporting the DoD, ARA provides high-performance, mission-focused tools that meet the evolving needs of the Warfighter.
Enabling Competencies
Energetic Materials Manufacturing
ARA delivers advanced expertise in energetic materials manufacturing, supporting the development of next-generation energetics. With decades of experience, we ensure materials are optimized for reliability and performance in the most demanding missions.
Featured Products & Innovations
Rapid Prototyping & Manufacturing Solutions
ARA’s HCU Pretreat process (also known as HVO pretreatment) is a single-step solution that cleans up a wide variety of feedstock materials using a simple refinery process, providing renewable diesel pretreatment and pretreatment for sustainable aviation fuel. With just water, heat, pressure and turbulent flow, HCU Pretreat ensures a clean, high-value stream ready for conversion.
ARA’s systems engineering services offer a methodical, disciplined approach for the design, development, and management of a system, optimizing performance for a system’s lifetime.
ARA is a leading provider of high-quality contract manufacturing and engineering services for the technology, defense, and geotechnical sectors, offering a comprehensive range of solutions that reduce costs, increase flexibility, and accelerate time-to-market.
ARA’s Compressed Matrix Package (CMPACK) fast solver software library accelerates simulations of complex radio frequency, acoustic, and other wave physics applications. CMPACK provides fast, accurate simulation results for virtual prototyping and digital engineering that save time and money.
A high mobility, autonomous ready, tracked platform designed with a common deck, built with modular mission payloads in mind to meet a wide range of missions.
Advanced autonomy solutions for the most challenging off-road environments, ARA’s autonomy solutions are highly modular, simplifying integration with new platforms, new sensors, and new planning algorithms.
ARA’s cutting-edge PPP process works by transferring contaminants from plastic pyrolysis oil to water.
Systems Engineering
Contract Manufacturing & Engineering
CMPACK
Temporary Title
ACME Tech Achieves Major Milestone in U.S. Army ERDC Partnership
Featured Facilities
Join Our Team
ARA is a 100% employee-owned company dedicated to our core values: passion, freedom, service, and growth. At ARA, we don’t just say our employees are our greatest assets; we live it every day. We fulfill our purpose to provide a work environment that challenges and rewards our efforts, provides opportunities for us to grow, and allows us to pursue work we are passionate about.
ARA employees are talented individuals who come together to solve many of our nation’s toughest challenges. Join our team and make an impact!
Get in Touch
Find out more about our Rapid Prototyping & Manufacturing capabilities.